· DISTILLED SPIRITS & BEVERAGE MANUFACTURING ·
· SMART AUTOMATION FOR DISTILLERIES ·
· PRECISION AUTOMATION ·
FOR MASTER DISTILLERS
At Automation-IT we empower master distillers
with precision-engineered automation solutions
that enhance efficiency, consistency, and quality
while preserving the artistry of whiskey and bourbon-making.
Our cutting-edge automation for
cookers, fermenters, pot stills, blending systems,
and CIP ensures unparalleled control, repeatability,
and sustainability allowing distilleries to scale production
without sacrificing tradition.
· DISTILLERY AUTOMATION ·
TAILORED TO YOUR NEEDS
We understand the art and science of bourbon-making.
That’s why our automation solutions are built
to enhance production without compromising craftsmanship.
Whether you need real-time monitoring,
AI-driven analytics, or end-to-end process automation,
we design custom solutions
that scale with your distillery’s growth.
· START YOUR AUTOMATION JOURNEY TODAY ·
· FUTURE-PROOF YOUR DISTILLERY WITH SMART AUTOMATION ·
· Optimize Every Step of Your Whiskey & Bourbon Production ·
At Automation-IT, we provide precision-engineered automation solutions
designed to enhance efficiency, consistency, and compliance across your distillery.
By integrating smart automation into your production process,
you can optimize energy use, maintain quality, ensure regulatory compliance,
and improve sustainability without compromising the craftsmanship of your spirits.
· AUTOMATION SOLUTIONS ·
FOR EVERY STAGE OF DISTILLING
· COOKER AUTOMATION ·
PRECISION MASH CONTROL
· PURPOSE ·
Ensures optimal starch conversion and mash quality through precise temperature and time management.
· KEY FEATURES ·
- Real-time process monitoring plc & scada integration for continuous oversight.
- Precision temperature control ±0.5°c accuracy for consistent mash conditions.
- Automated steam & water regulation optimizes energy efficiency.
- Recipe management system stores and automates mash protocols.
- Iot-enabled sensors tracks temperature, viscosity, and ph in real time.
- Batch & cip integration seamlessly connects with fermentation and cleaning systems.
· PURPOSE ·
Maintains ideal fermentation conditions to enhance yield and ensure uniform flavor profiles.
· KEY FEATURES ·
- Automated Temperature Stability ±0.2°C control for precise fermentation.
- Dissolved Oxygen & CO₂ Monitoring Ensures yeast health and optimal kinetics.
- pH & Brix Sensors Real-time tracking of sugar conversion.
- Adaptive Yeast Feeding Automated dosing. based on batch parameters.
- Data Logging & Compliance Reporting Tracks fermentation trends and integrates with TTB compliance systems.
- Remote Monitoring & Alerts Accessible via mobile & web dashboard.
· FERMENTER AUTOMATION ·
OPTIMIZED ALCOHOL YIELD
& CONSISTENCY
· POT & COLUMN STILL AUTOMATION ·
PRECISION DESTILLATION
· PURPOSE ·
Enhances separation accuracy for heads, hearts, and tails, improving spirit quality and reducing waste.
· KEY FEATURES ·
- Automated cut point control uses temperature, vapor density, and abv% for precise separation.
- Real-time abv monitoring ±0.1% accuracy for improved spirit consistency.
- Optimized steam & cooling control enhances energy efficiency.
- Vapor flow & pressure sensors maintains stable distillation conditions.
- Automated safety shutoff prevents over-temperature or pressure spikes.
- Integration with barrel aging systems links batch data with storage for full traceability.
· PURPOSE ·
Ensures accurate whiskey and bourbon blending
with repeatable precision.
· KEY FEATURES ·
- Automated Flow Metering & Pump Control Maintains precise ingredient ratios.
- Multi-Component Blending Supports spirit and water adjustments with high accuracy.
- Load Cell Weighing System ±0.05% accuracy for perfect blend consistency.
- Digital Recipe Management Stores and replicates blending protocols.
- Batch Traceability & TTB Compliance Generates automated audit logs.
- Optional Flavor & Additive Dosing Controlled micro-dosing for custom flavor profiles.
· BLENDING AUTOMATION ·
BATCH CONSISTENCY & PRECISION
· CIP (Clean-in-Place) AUTOMATION ·
SANITATION & COMPLIANCE
· PURPOSE ·
Automates cleaning cycles for
cookers, fermenters, stills, and blending tanks,
reducing downtime while ensuring compliance.
· KEY FEATURES ·
- Pre-Programmed Cleaning Cycles Tailored for different equipment types.
- Adjustable Flow Rate 10-200 L/min for optimized cleaning efficiency.
- High-Temperature Sanitation Up to 85°C (185°F) for microbial control.
- Automated Chemical Dosing & Monitoring Real-time pH and conductivity measurement.
- Water & Energy Efficiency Tracking Reduces cleaning waste by up to 30%.
- Remote Monitoring & Maintenance Alerts Ensures optimal system performance.
· COMPREHENSIVE ·
SYSTEM INTEGRATION
- Seamless System Integration
Our solutions connect with existing cookers, fermenters, pot stills, and blending tanks for a smooth transition to automation. - Cloud-Based Data Management
Securely stores batch tracking, compliance reporting, and
performance analytics. - Industrial Communication Protocols
Supports Ethernet/IP, Modbus TCP, Profibus, OPC UA for seamless connectivity. - User-Friendly HMI Interface
Touchscreen control panels for intuitive operation. - Remote Access & Real-Time Adjustments
Monitor and control operations via mobile and web platforms.
· JOIN THE LEADERS ·
IN SMART DISTILLING
The world’s top bourbon and whiskey distilleries are leveraging
automation to craft award-winning spirits while optimizing
efficiency and sustainability. With Automation-IT, you can:
- Increase Production Efficiency
Reduce manual intervention, optimize energy usage, and improve yield. - Ensure Consistency & Quality
Maintain uniform flavor profiles with precision-controlled automation. - Meet Regulatory Compliance
Automate TTB tracking, batch records, and ingredient traceability. - Enhance Sustainability
Reduce water and energy consumption with intelligent process controls.
STEP INTO THE FUTURE OF DISTILLING
LET’S TRANSFORM YOUR DISTILLERY TOGETHER.
EXPLORE THE POSSIBILITIES AND TAKE YOUR CRAFT TO THE NEXT LEVEL.
· START YOUR AUTOMATION JOURNEY TODAY ·
· AUTOMATION SOLUTIONS ·
FOR EVERY STAGE OF DISTILLING
· WHERE ARE YOU ·
ON THE ROADMAP?
Whether you’re just starting or aiming for a fully automated operation,
we help distilleries transition smoothly, balancing innovation with tradition.
· SUCCESS ROADMAP ·
ACHIEVING AUTOMATION MATURITY FOR MASTER DISTILLERS
Transitioning from manual operations to a highly automated, data-driven distillery requires a structured approach.
This roadmap outlines the key phases master distillers can follow to gradually implement automation,
ensuring a smooth transformation while maintaining craftsmanship and quality.
· PHASE ONE ·
FOUNDATION
ASSESS & STANDARDIZE
(Manual to semi-automated)
. OBJECTIVE .
Identify bottlenecks, standardize processes, and introduce basic automation for key operations.
· KEY STEPS ·
- Conduct a process audit to identify inefficiencies in cooking, fermentation, distillation, blending, and cleaning.
- Implement digital monitoring (sensors, IoT) for temperature, pressure, and mash consistency.
- Upgrade to semi-automated cooker controls for precise mashing and starch conversion.
- Introduce automated fermentation temperature control to optimize yeast performance.
- Establish a batch tracking system for traceability and compliance.
· KEY STEPS ·
- Deploy PLC and SCADA systems for centralized process control.
- Automate cut point control for pot stills to ensure precision in heads, hearts, and tails separation.
- Implement blending system automation to maintain batch-to-batch consistency.
- Introduce CIP (Clean-in-Place) automation for cookers, fermenters, and stills to improve sanitation and reduce downtime.
- Establish real-time production monitoring dashboards for better decision-making.
· PHASE TWO ·
OPTIMIZATION
AUTOMATE CORE PRODUCTION
(Semi-Automated to Integrated Automation)
. OBJECTIVE .
Automate key production processes to improve
consistency, reduce waste, and enhance efficiency.
· PHASE THREE ·
EXPANSION
DATA-DRIVEN & CONNECTED SYSTEMS
(Integrated to Advanced Automation)
. OBJECTIVE .
Enhance process optimization using data analytics,
predictive maintenance, and cloud connectivity.
· KEY STEPS ·
- Integrate AI-driven analytics to predict fermentation and distillation trends.
- Deploy predictive maintenance systems to reduce equipment failures.
- Implement IoT-enabled barrel aging monitoring to track temperature, humidity, and Angel’s Share loss.
- Use automated yield optimization algorithms to maximize raw material efficiency.
- Enable remote monitoring and mobile access for real-time control from anywhere.
· KEY STEPS ·
- Deploy AI-powered process control to auto-adjust fermentation, distillation, and blending.
- Implement self-optimizing CIP systems to dynamically adjust cleaning cycles.
- Use blockchain-enabled batch traceability for real-time consumer transparency.
- Automate end-to-end compliance reporting for regulatory ease.
- Achieve full-scale energy and sustainability automation to reduce waste and environmental impact
· PHASE FOUR ·
MATURITY
FULLY SMART & AUTONOMOUS DISTILLERY
(Advanced to Highly Automated
& AI-Optimized)
. OBJECTIVE .
Achieve a fully automated, AI-optimized distillery with
real-time adaptability and minimal manual intervention.
