· CHEMICAL ·
· AUTOMATION SOLUTIONS FOR MODERN CHEMICAL MANUFACTURING ·
· Smart Integration for Safer, Faster, and More Consistent Production ·
We bring high-performance automation to complex chemical operations.
From full reactors and blending systems to bulk material handling and clean-in-place routines,
our ISA-88-based solutions give you the control, precision, and flexibility needed
to meet today’s production, quality, and compliance demands.
· DESIGNED FOR CHEMICAL PLANTS THAT DEMAND PRECISION ·
Whether you’re scaling up production or improving an existing process,
we deliver intelligent, scalable control systems tailored to your chemical manufacturing needs.
Our automation solutions make it easy
to manage batch sequencing, temperature control, ingredient dosing, and regulatory reporting
with safety and traceability built in.
· SMART CONTROL ·
FOR EVERY PROCESS STAGE
· BULK & TOTE MATERIAL ·
ADDITION
. PURPOSE .
Streamline the addition of bulk powders, liquids,
and intermediate chemicals.
· KEY FEATURES ·
- Automated Temperature Stability ±0.2°C control for precise fermentation.
- Dissolved Oxygen & CO₂ Monitoring Ensures yeast health and optimal kinetics.
- pH & Brix Sensors Real-time tracking of sugar conversion.
- Adaptive Yeast Feeding Automated dosing. based on batch parameters.
- Data Logging & Compliance Reporting Tracks fermentation trends and integrates with TTB compliance systems.
- Remote Monitoring & Alerts Accessible via mobile & web dashboard.
- Automated valve and pump control for accurate and safe transfers.
- Flow, mass, and level sensors to verify delivery.
- Material source validation via RFID or barcode.
- Integration with inventory systems and ERP.
- Traceable batch-to-batch material tracking.
· KEY FEATURES ·
- Automated Temperature Stability ±0.2°C control for precise fermentation.
- Dissolved Oxygen & CO₂ Monitoring Ensures yeast health and optimal kinetics.
- pH & Brix Sensors Real-time tracking of sugar conversion.
- Adaptive Yeast Feeding Automated dosing. based on batch parameters.
- Data Logging & Compliance Reporting Tracks fermentation trends and integrates with TTB compliance systems.
- Remote Monitoring & Alerts Accessible via mobile & web dashboard.
- Flowmeter and load cell integration for accurate dosing.
- Variable-speed agitator control based on fluid type.
- Temperature zoning for heat-sensitive materials.
- Digital recipe execution with version control.
- Optional inline measurement (pH, viscosity, density).
- Full batch history with deviation reporting
· BLENDING & MIXING ·
AUTOMATION
. PURPOSE .
Ensure homogeneous mixing
and precise component integration.
· REACTOR PROCESS ·
AUTOMATION
. PURPOSE .
Ensure precise control of reaction parameters to enhance product quality and reduce batch variation.
· KEY FEATURES ·
- Automated Temperature Stability ±0.2°C control for precise fermentation.
- Dissolved Oxygen & CO₂ Monitoring Ensures yeast health and optimal kinetics.
- pH & Brix Sensors Real-time tracking of sugar conversion.
- Adaptive Yeast Feeding Automated dosing. based on batch parameters.
- Data Logging & Compliance Reporting Tracks fermentation trends and integrates with TTB compliance systems.
- Remote Monitoring & Alerts Accessible via mobile & web dashboard.
- ISA-88 compliant recipe management for batch flexibility.
- Real-time temperature, pressure, and agitation control.
- Automated jacket heating / cooling and phase management.
- Safety interlocks and pressure relief logic.
- Event-based batch sequencing and full audit trails.
- Alarm notifications for secure oversight.
· KEY FEATURES ·
- Automated Temperature Stability ±0.2°C control for precise fermentation.
- Dissolved Oxygen & CO₂ Monitoring Ensures yeast health and optimal kinetics.
- pH & Brix Sensors Real-time tracking of sugar conversion.
- Adaptive Yeast Feeding Automated dosing. based on batch parameters.
- Data Logging & Compliance Reporting Tracks fermentation trends and integrates with TTB compliance systems.
- Remote Monitoring & Alerts Accessible via mobile & web dashboard.
- Step-by-step operator instructions via touch interface.
- Barcode scanning for material verification.
- Integrated weighing with tolerance alerts.
- Electronic sign-off with operator ID logging.
- Locked sequence to prevent skipped steps.
- Digital documentation of every manual addition.
· MANUAL MACRO INGREDIENT ·
ADDITION
. PURPOSE .
Ensure traceable and error-free manual
addition of critical ingredients.
· CIP (CLEAN-IN-PLACE) ·
AUTOMATION
. PURPOSE .
Automate and validate cleaning of reactors,
lines, and tanks.
· KEY FEATURES ·
- Recipe-based cleaning programs by equipment type.
- Real-time pH and conductivity monitoring.
- Automated chemical dosing and rinse cycles.
- Temperature control up to 85°C for microbial kill.
- Flow rate control and duration tracking.
- Generates CIP reports for compliance and QA audits.
- Recipe-based cleaning programs by equipment type.
- Real-time pH and conductivity monitoring.
- Automated chemical dosing and rinse cycles.
- Temperature control up to 85°C for microbial kill.
- Flow rate control and duration tracking.
- Generates CIP reports for compliance and QA audits.
· UNIFIED SYSTEM ARCHITECTURE BUILT FOR CHEMICAL APPLICATIONS ·
ISA – 88 BATCH FRAMEWORK Structured, modular control system design.
PLC / SCADA READY Works with Rockwell, Siemens, Schneider, and more.
FULL DATA VISIBILITY Audit trails, batch records, compliance logs.
CUSTOM OPERATOR INTERFACES Clear, responsive HMI screens for ease of use.
· YOUR PARTNER IN PROCESS EXCELLENCE ·
· Leading chemical producers partner with us to: ·
INCREASE YIELD & THROUGHPUT Reduce process variability and cycle time.
IMPROVE PRODUCT CONSISTENCY Maintain strict control over every parameter.
STRENGTHEN REGULATORY COMPLIANCE Generate digital records for audit readiness.
ENHANCE PLANT SAFETY Minimize manual handling and prevent operator error.
DRIVE SUSTAINABILITY Monitor and reduce water, energy, and chemical use.
· + 1 376 3866565 ·
· contact@automation-it.com ·
· Contact Form Link . Here ·
· CONTACT US TO DISCUSS ·
YOUR BATCH AUTOMATION REQUIREMENTS
Partner with a team that understands the complexities of your industry and delivers solutions engineered for performance, compliance, and scalability.
